10.6 LABORATORY - SEIKO RT-3000 ROBOT
Purpose:
Introduction to the Seiko RT-3000 robot and programming methods.
Overview:
This laboratory will involve a basic tutorial on the use of the robot, including safety. The students will have prepared a program for the robot ahead of class. During the laboratory the robot will be programmed and tested using the prepared programs. A simple accuracy and repeatability test will be conducted.
Pre-Lab:
1.Use Netscape Communicator to access the robots in the laboratory, explore the site.
2.Review the note section on the Seiko RT-3000. After this use the on-line robot to write a simple test program.
3.Write a program to pick up pop cans at one point, and put them down at another point. This program should repeat five times in a row. Test the program on the robot.
In-Lab:
1.Examine the robot and all associated cables, including the pneumatics. Make sure the settings match the manual specifications.
2.Examine the buttons on the front and connectors on the back of the controller box. Match these up to the input/output points. Determine if these are TTL, sourcing, or some other type.
3.Turn on the robot and use the teach pendant, with the commands below, to control the robot.
4.Turn the robot controller off, connect it to a computer, and then turn it back on. Turn the servo power on and then type in the command home. The robot will move and find its reference position. You may then type in commands at the prompt.
- 1.3 PRACTICE PROBLEMS
- 2. AN INTRODUCTION TO LINUX/UNIX
- 2.1 OVERVIEW
- 2.1.1 What is it?
- 2.1.7 Distributions
- 2.1.8 Installing
- 2.2 USING LINUX
- 2.2.1 Some Terminology
- 2.2.4 Processes
- 2.3 NETWORKING
- 2.3.1 Security
- 2.4 INTERMEDIATE CONCEPTS
- 2.4.1 Shells
- 2.4.4 Desktop Tools
- 2.5 LABORATORY - A LINUX SERVER
- 2.8 REFERENCES
- 3.7 ARCHITECTURE OF ‘C’ PROGRAMS (TOP-DOWN)
- 3.9 CASE STUDY - THE BEAMCAD PROGRAM
- 3.9.1 Objectives:
- 3.9.2 Problem Definition:
- 3.9.3 User Interface:
- 3.9.3.1 - Screen Layout (also see figure):
- 3.9.7 Documentation
- 3.9.7.1 - Users Manual:
- 3.9.7.2 - Programmers Manual:
- 3.10 PRACTICE PROBLEMS
- 3.11 LABORATORY - C PROGRAMMING
- 4. NETWORK COMMUNICATION
- 4.1 INTRODUCTION
- 4.2 NETWORKS
- 4.2.1 Topology
- 4.2.3 Networking Hardware
- 4.2.6 SLIP and PPP
- 4.3 INTERNET
- 4.3.2 Computer Ports
- 4.3.3 Security
- 4.4 FORMATS
- 4.4.1 HTML
- 4.4.5 Java
- 4.4.6 Javascript
- 4.6 DESIGN CASES
- 4.9 LABORATORY - NETWORKING
- 5. DATABASES
- 5.2 DATABASE ISSUES
- 6. COMMUNICATIONS
- 6.1 SERIAL COMMUNICATIONS
- 6.2 SERIAL COMMUNICATIONS UNDER LINUX
- 6.3 PARALLEL COMMUNICATIONS
- 7. PROGRAMMABLE LOGIC CONTROLLERS (PLCs)
- 7.12.1 Data Files
- 7.12.1.4 - PLC Status Bits (for PLC-5s)
- 7.12.1.5 - User Function Memory
- 7.13 INSTRUCTION TYPES
- 7.13.1 Program Control Structures
- 7.13.2 Branching and Looping
- 7.13.3 Basic Data Handling
- 7.13.3.1 - Move Functions
- 7.15 LOGICAL FUNCTIONS
- 7.20 DESIGN TECHNIQUES
- 7.20.1 State Diagrams
- 7.23.1 SWITCHED INPUTS AND OUTPUTS
- 7.25 PRACTICE PROBLEMS
- 8.2 PROPRIETARY NETWORKS
- 8.2.0.1 - Data Highway
- 8.4 LABORATORY - DEVICENET
- 8.5 TUTORIAL - SOFTPLC AND DEVICENET
- 9. INDUSTRIAL ROBOTICS
- 9.1 INTRODUCTION
- 9.1.1 Basic Terms
- 9.2.2 Types of Robots
- 9.2.2.1 - Robotic Arms
- 9.3 MECHANISMS
- 9.5.2 Movemaster Programs
- 9.5.2.0.1 - Language Examples
- 9.5.3 Command Summary
- 9.6 PRACTICE PROBLEMS
- 9.7 LABORATORY - MITSUBISHI RV-M1 ROBOT
- 10. OTHER INDUSTRIAL ROBOTS
- 10.1 SEIKO RT 3000 MANIPULATOR
- 10.1.1.2 - Commands Summary
- 10.2 IBM 7535 MANIPULATOR
- 10.2.1 AML Programs
- 10.3 ASEA IRB-1000
- 10.6 LABORATORY - SEIKO RT-3000 ROBOT
- 11. ROBOT APPLICATIONS
- 11.0.1 Overview
- 11.1 END OF ARM TOOLING (EOAT)
- 11.1.1 EOAT Design
- 11.1.2 Gripper Mechanisms
- 11.1.3 Magnetic Grippers
- 11.1.3.1 - Adhesive Grippers
- 11.1.4 Expanding Grippers
- 11.3 INTERFACING
- 12. SPATIAL KINEMATICS
- 12.1 BASICS
- 12.2.1 Denavit-Hartenberg Transformation (D-H)
- 12.3 SPATIAL DYNAMICS
- 12.3.1 Moments of Inertia About Arbitrary Axes
- 12.4 DYNAMICS FOR KINEMATICS CHAINS
- 12.4.1 Euler-Lagrange
- 12.4.2 Newton-Euler
- 13.1.3 Modeling the Robot
- 13.2.2 Computer Control of Robot Paths (Incremental Interpolation)
- 13.4 LABORATORY - AXIS AND MOTION CONTROL
- 14. CNC MACHINES
- 14.1 MACHINE AXES
- 14.2 NUMERICAL CONTROL (NC)
- 14.3 EXAMPLES OF EQUIPMENT
- 14.3.1 EMCO PC Turn 50
- 14.4 PRACTICE PROBLEMS
- 14.5 TUTORIAL - EMCO MAIER PCTURN 50 LATHE (OLD)
- 14.6.1 LABORATORY - CNC MACHINING
- 15.3 PROPRIETARY NC CODES
- 16.5 DISCRETE IO
- 16.6 COUNTERS AND TIMERS
- 16.7 ACCESSING DAQ CARDS FROM LINUX
- 16.8 SUMMARY
- 16.9 PRACTICE PROBLEMS
- 17. VISIONS SYSTEMS
- 17.1 OVERVIEW
- 17.11 PRACTICE PROBLEMS
- 18. INTEGRATION ISSUES
- 18.1 CORPORATE STRUCTURES
- 18.2 CORPORATE COMMUNICATIONS
- 19. MATERIAL HANDLING
- 19.1 INTRODUCTION
- 19.3 PRACTICE QUESTIONS
- 19.4 LABORATORY - MATERIAL HANDLING SYSTEM
- 19.4.1 System Assembly and Simple Controls
- 19.5 AN EXAMPLE OF AN FMS CELL
- 19.5.1 Overview
- 19.6 THE NEED FOR CONCURRENT PROCESSING
- 20. PETRI NETS
- 20.1 INTRODUCTION
- 20.2 A BRIEF OUTLINE OF PETRI NET THEORY
- 20.4.3 An Exclusive OR Transition:
- 20.4.5 RELATIONAL NETS
- 20.7 PRACTICE PROBLEMS
- 21. PRODUCTION PLANNING AND CONTROL
- 21.1 OVERVIEW
- 21.2 SCHEDULING
- 21.3 SHOP FLOOR CONTROL
- 21.3.1 Shop Floor Scheduling - Priority Scheduling
- 22. SIMULATION
- 22.3 DESIGN OF EXPERIMENTS
- 23. PLANNING AND ANALYSIS
- 23.1 FACTORS TO CONSIDER
- 24. REFERENCES
- 25. APPENDIX A - PROJECTS
- 25.1 TOPIC SELECTION
- 25.1.1 Previous Project Topics
- 25.2 CURRENT PROJECT DESCRIPTIONS