14.6.1 LABORATORY - CNC MACHINING
Purpose:
The students will be introduced to the basics of CNC equipment.
Overview:
A simple tutorial will be used to introduce the students to the CNC equipment in the laboratory. The students will develop a simple G-code program to cut their initials on the mill and a candle stick on the lathe. Both programs can be simulated off-line, and then tested in the laboratory. You will also be introduced to automatic part programming software.
Pre-Lab:
1.Review the course material on CNC machines, and specifics for the PC-turn 50, and Pro-light machines.
2.Use netscape to explore the NC machines in the laboratory.
3.Develop by hand a program to cut your initials using the Pro-light NC mill. The initials will be cut on a 2” square piece of aluminum. Correct speeds and feed should have also been determined.
4.Develop by hand a program to cut a candlestick in brass with a 1” dia on the PC-turn 50 lathe. Correct speeds and feed should have also been determined.
5.Simulate both programs before arriving at the laboratory.
In-Lab:
1.In the lab you will be shown how to set up the NC lathe and mill, fixture parts, and set the origin.
2.You will then individually enter and manufacture your parts.
3.Learn how to use MasterCAM, SmartCAM, or ProEngineer to produce NC code. Tutorial manuals will be provided in the lab.
Submit:
1.Part programs for both parts.
2.Digital photographs of both parts.
3.A simple part program generated on the software of your choice.
- 1.3 PRACTICE PROBLEMS
- 2. AN INTRODUCTION TO LINUX/UNIX
- 2.1 OVERVIEW
- 2.1.1 What is it?
- 2.1.7 Distributions
- 2.1.8 Installing
- 2.2 USING LINUX
- 2.2.1 Some Terminology
- 2.2.4 Processes
- 2.3 NETWORKING
- 2.3.1 Security
- 2.4 INTERMEDIATE CONCEPTS
- 2.4.1 Shells
- 2.4.4 Desktop Tools
- 2.5 LABORATORY - A LINUX SERVER
- 2.8 REFERENCES
- 3.7 ARCHITECTURE OF ‘C’ PROGRAMS (TOP-DOWN)
- 3.9 CASE STUDY - THE BEAMCAD PROGRAM
- 3.9.1 Objectives:
- 3.9.2 Problem Definition:
- 3.9.3 User Interface:
- 3.9.3.1 - Screen Layout (also see figure):
- 3.9.7 Documentation
- 3.9.7.1 - Users Manual:
- 3.9.7.2 - Programmers Manual:
- 3.10 PRACTICE PROBLEMS
- 3.11 LABORATORY - C PROGRAMMING
- 4. NETWORK COMMUNICATION
- 4.1 INTRODUCTION
- 4.2 NETWORKS
- 4.2.1 Topology
- 4.2.3 Networking Hardware
- 4.2.6 SLIP and PPP
- 4.3 INTERNET
- 4.3.2 Computer Ports
- 4.3.3 Security
- 4.4 FORMATS
- 4.4.1 HTML
- 4.4.5 Java
- 4.4.6 Javascript
- 4.6 DESIGN CASES
- 4.9 LABORATORY - NETWORKING
- 5. DATABASES
- 5.2 DATABASE ISSUES
- 6. COMMUNICATIONS
- 6.1 SERIAL COMMUNICATIONS
- 6.2 SERIAL COMMUNICATIONS UNDER LINUX
- 6.3 PARALLEL COMMUNICATIONS
- 7. PROGRAMMABLE LOGIC CONTROLLERS (PLCs)
- 7.12.1 Data Files
- 7.12.1.4 - PLC Status Bits (for PLC-5s)
- 7.12.1.5 - User Function Memory
- 7.13 INSTRUCTION TYPES
- 7.13.1 Program Control Structures
- 7.13.2 Branching and Looping
- 7.13.3 Basic Data Handling
- 7.13.3.1 - Move Functions
- 7.15 LOGICAL FUNCTIONS
- 7.20 DESIGN TECHNIQUES
- 7.20.1 State Diagrams
- 7.23.1 SWITCHED INPUTS AND OUTPUTS
- 7.25 PRACTICE PROBLEMS
- 8.2 PROPRIETARY NETWORKS
- 8.2.0.1 - Data Highway
- 8.4 LABORATORY - DEVICENET
- 8.5 TUTORIAL - SOFTPLC AND DEVICENET
- 9. INDUSTRIAL ROBOTICS
- 9.1 INTRODUCTION
- 9.1.1 Basic Terms
- 9.2.2 Types of Robots
- 9.2.2.1 - Robotic Arms
- 9.3 MECHANISMS
- 9.5.2 Movemaster Programs
- 9.5.2.0.1 - Language Examples
- 9.5.3 Command Summary
- 9.6 PRACTICE PROBLEMS
- 9.7 LABORATORY - MITSUBISHI RV-M1 ROBOT
- 10. OTHER INDUSTRIAL ROBOTS
- 10.1 SEIKO RT 3000 MANIPULATOR
- 10.1.1.2 - Commands Summary
- 10.2 IBM 7535 MANIPULATOR
- 10.2.1 AML Programs
- 10.3 ASEA IRB-1000
- 10.6 LABORATORY - SEIKO RT-3000 ROBOT
- 11. ROBOT APPLICATIONS
- 11.0.1 Overview
- 11.1 END OF ARM TOOLING (EOAT)
- 11.1.1 EOAT Design
- 11.1.2 Gripper Mechanisms
- 11.1.3 Magnetic Grippers
- 11.1.3.1 - Adhesive Grippers
- 11.1.4 Expanding Grippers
- 11.3 INTERFACING
- 12. SPATIAL KINEMATICS
- 12.1 BASICS
- 12.2.1 Denavit-Hartenberg Transformation (D-H)
- 12.3 SPATIAL DYNAMICS
- 12.3.1 Moments of Inertia About Arbitrary Axes
- 12.4 DYNAMICS FOR KINEMATICS CHAINS
- 12.4.1 Euler-Lagrange
- 12.4.2 Newton-Euler
- 13.1.3 Modeling the Robot
- 13.2.2 Computer Control of Robot Paths (Incremental Interpolation)
- 13.4 LABORATORY - AXIS AND MOTION CONTROL
- 14. CNC MACHINES
- 14.1 MACHINE AXES
- 14.2 NUMERICAL CONTROL (NC)
- 14.3 EXAMPLES OF EQUIPMENT
- 14.3.1 EMCO PC Turn 50
- 14.4 PRACTICE PROBLEMS
- 14.5 TUTORIAL - EMCO MAIER PCTURN 50 LATHE (OLD)
- 14.6.1 LABORATORY - CNC MACHINING
- 15.3 PROPRIETARY NC CODES
- 16.5 DISCRETE IO
- 16.6 COUNTERS AND TIMERS
- 16.7 ACCESSING DAQ CARDS FROM LINUX
- 16.8 SUMMARY
- 16.9 PRACTICE PROBLEMS
- 17. VISIONS SYSTEMS
- 17.1 OVERVIEW
- 17.11 PRACTICE PROBLEMS
- 18. INTEGRATION ISSUES
- 18.1 CORPORATE STRUCTURES
- 18.2 CORPORATE COMMUNICATIONS
- 19. MATERIAL HANDLING
- 19.1 INTRODUCTION
- 19.3 PRACTICE QUESTIONS
- 19.4 LABORATORY - MATERIAL HANDLING SYSTEM
- 19.4.1 System Assembly and Simple Controls
- 19.5 AN EXAMPLE OF AN FMS CELL
- 19.5.1 Overview
- 19.6 THE NEED FOR CONCURRENT PROCESSING
- 20. PETRI NETS
- 20.1 INTRODUCTION
- 20.2 A BRIEF OUTLINE OF PETRI NET THEORY
- 20.4.3 An Exclusive OR Transition:
- 20.4.5 RELATIONAL NETS
- 20.7 PRACTICE PROBLEMS
- 21. PRODUCTION PLANNING AND CONTROL
- 21.1 OVERVIEW
- 21.2 SCHEDULING
- 21.3 SHOP FLOOR CONTROL
- 21.3.1 Shop Floor Scheduling - Priority Scheduling
- 22. SIMULATION
- 22.3 DESIGN OF EXPERIMENTS
- 23. PLANNING AND ANALYSIS
- 23.1 FACTORS TO CONSIDER
- 24. REFERENCES
- 25. APPENDIX A - PROJECTS
- 25.1 TOPIC SELECTION
- 25.1.1 Previous Project Topics
- 25.2 CURRENT PROJECT DESCRIPTIONS